Product Description
Description:
Quality: Our company regards quality as life. We have already passed ISO9001 certification, and strictly implement the ISO9001 international quality management system. We keep improving quality in order to let customers buy with comfort and use with satisfaction.
Our company can also make specified equipment according to customers’ requirement.
Our service:
1. Free quality guarantee period for 12 months, except for wearing parts.
2. Free provide long-term technical support
3. Free train buyer’s operator in seller’s factory
4. Fast response service within 24 hours
5.Our engineers can offer overseas service, including guiding installation, commissioning, training, etc, if our customer needs.
Specification
General technical specifications of processing raw materials
Raw material diameter: 15-30mm
Disc diameter: 1500-1600mm
Disc diameter: 900-1100mm
Disc height: 2500mm
Disc weight: ≤3.0mt
Raw material hardness: HB340 or 38 +2HRC
Raw material tensile strength: 1100Mpa
Raw materials include: alloy steel, free-cutting steel, ball bearing steel, spring steel, valve steel, tool steel, stainless steel martensite and austenite, ferritic steel
Overall conditions:
Environment temperature: 8-50℃
Humidity: 20-92%
Altitude: <1000 meters
Voltage: 415 + 10%, 3 phases to ground
Frequency: 50 + 3% Hz
Air pressure: 5bar=0.5MPa
Water pressure: 3-4 bar = 0.3~0.4MPa
Maximum water temperature: 35℃
Two Introduction to the production line
The coil-to-rod production line is the transformation of the wire rod through a centerless car (stripping machine) to remove the surface decarburization layer, cracks and other defects to make the surface silver bright black wire rod to silver bright wire rod.
3. Production line process flow and layout drawing
Opening and straightening machine → CNC peeling machine → Polishing machine → Pre-bending device → Rewinding tray
4. Brief introduction of production line composition
4.1.1 Uncoiling straightening machine
Use a crane to turn the coil into the rotating drum arm of the uncoiler, and place one end of the coil between the point corrections.
4.1.2 Point correction
Turn on the hydraulic cylinder for point straightening to compress the end of the stock and straighten it.
4.1.3 Flat Straightening
There are 7 rollers for leveling and vertical leveling respectively, so that the disk material is straightened by leveling and vertical leveling and the disk material is pushed forward.
4.2. Hydraulic clamping device of peeling machine
Feed the pan material into the peeler.
4.3. CNC peeling machine
Turn the disc according to the technical specifications.
4.4. Abrasive belt throwing
Polish the stripped disk according to the technical specifications to remove the tool marks caused by centerless turning on the surface.
4.5. Pre-bending device
The wire rod comes out of the polishing machine through the pre-bending device so that it can be plated on the receiving tray
4.6. Receiving tray
Used to hold the coiled material after peeling and polishing
Product Display
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