Drawing Machine

The wire drawing machine installation foundation needs to be very stable to avoid vibration. During installation, debugging should be done to make the stretching axis of the wire symmetrical to the center line of the die hole, so that the stress on the wire and the wire drawing die acts evenly.

Frequent starts and stops should be avoided during the process because the friction caused by the tensile stress at the start of drawing is much greater than the friction during normal drawing, which will inevitably increase the wear of the mold.

The wire used for drawing by the wire drawing machine must undergo pretreatment, surface pretreatment, and heat treatment.

Wires that are dirty on the surface and have a lot of impurities adhered to them must be cleaned and dried before drawing, which will cause more damage to the surface.

Wires with multiple oxide scales must be acid-thinned and dried before being drawn.

For wires with peeling, pits, heavy skin, etc. on the surface, the wire drawing machine must be polished by a polishing machine before drawing. Heat treatment: For wires with excessive hardness or uneven hardness, they must be annealed first. Or temper to reduce the hardness and maintain good hardness uniformity of the wire before drawing.

Wire drawing machines can easily produce open flames, high temperatures, exhaust gas, and other pollution during the energy conversion process, and can also easily cause safety production accidents. At the same time, they have shortcomings such as high power consumption and low efficiency.

In terms of loss, if the coal-burning heating temperature is not high enough and cannot be heated evenly, it will easily cause the screw to deform, the plastic to melt and become inconsistent, and the material to be discharged unevenly, resulting in a significant reduction in gloss and color effects of the produced products due to uneven heating. , the quality cannot be guaranteed.

The high-efficiency and energy-saving electromagnetic induction heating device of the wire drawing machine uses the principle of electromagnetic induction to convert electrical energy into thermal energy.

Through balanced heating, the screw is not easily bent and deformed, which not only saves maintenance costs but also improves product quality due to uniform heating. 

Wire drawing is a manufacturing process that involves stretching and drawing metal into wire form. This process is commonly used to produce precision parts, such as electrical components, mechanical components, and other components that require intricate shapes. However, one of the drawbacks of wire drawing is that it can reduce the ductility of the material being drawn.

Ductile materials are those that have the ability to deform plastically without breaking when subjected to stresses. These materials are essential for applications where strength and flexibility are required, such as in automotive components, aircraft structures, and medical implants. In contrast, brittle materials are those that break when subjected to stresses, such as ceramics, glass, and some types of metals.

Wire drawing reduces the ductility of the material being drawn because it removes a significant amount of the material’s strength and flexibility. When a metal is drawn into a wire form, the metal is stretched to its maximum tensile strength before it is cut away. This process removes a significant amount of the metal’s strength and ductility, which can lead to cracking or other failures if the material is subjected to stresses that it was not designed to handle.

In addition, the wire drawing process often involves heating the metal to high temperatures, which can further reduce its ductility. The heat can cause the metal to become more brittle, making it more susceptible to cracking or other forms of failure. This is because heat can cause defects in the crystalline structure of the metal, making it more prone to cracking under stress.

Despite these drawbacks, wire drawing remains a popular manufacturing process because it offers several advantages over other methods of forming metal parts. For example, wire drawing allows for precise control over the shape and size of the finished part, which is particularly useful in applications where accuracy is critical. Additionally, wire drawing can be used to produce large quantities of parts quickly and efficiently, making it a cost-effective option for many manufacturers. 

When wire drawing equipment is used for wire drawing production, one of the factors is important, which may affect the final quality of the wire. This factor is temperature. Moreover, in general, in order to ensure the quality of the drawing machine, we will need to have certain requirements for its heat balance. So how do you guarantee the overall heat balance?

For this problem, if we want to solve it well, we need to consider it in three different ways. Specifically, if you want to properly grasp the heat balance of the wire drawing machine equipment, then we can take measures such as: heat insulation source, constant temperature control and cooling treatment. For the sake of understanding, we will discuss these three aspects below.

As for the first measure, the so-called heat-insulating source actually means that when the wire drawing machine is working, pay attention to protecting its different systems. For example, the electric control box, the static and dynamic pressure spindle hydraulic station, and the female screw support cylinder hydraulic pressure should be Stations and the like are independently arranged outside the mainframe to reduce the potential impact, so as to better maintain the thermal balance of the whole machine.

The second method is called thermostatic control, which is an ideal way to provide a thermostatic control box for different parts of the wire drawing machine so that it can work close to constant temperature.

The last measure is cooling. This link has an important impact on the quality of the wire. We recommend that when using the wire drawing machine, if you want to achieve the thermal balance of the whole machine, it is best to use shower cooling, so that the temperature can be better evenly.

The above three different methods can be said that, to some extent, the heat balance of the wire drawing machine device can be improved, so that the wire drawing machine device is basically in a state of temperature equilibrium, in such a state, It will be able to achieve a more ideal working effect, which is conducive to the smooth progress of the drawing work. 

As far as the wire drawing machine equipment is concerned, its work mainly includes three aspects. Obviously, these different production links will have certain influence on its production work. One of the links is called the outlet is more important, and often affects the quality and speed of the entire production work of the wire drawing machine. Next, let's take a look at the relevant content.

In order to make it easier for everyone to understand this content, it is necessary to first understand the control system of the device. In fact, for the wire drawing machine, if we need to further improve its working efficiency, then we must meet the control of its speed. Only by meeting such requirements can we provide a very accurate and reasonable speed for our production work, while at the same time ensuring the quality of its production.

This is because in the entire production process, this part of the operation requirements are relatively high, and more complicated. It not only requires the cooperative cooperation of the various components of the wire drawing machine, but also needs to ensure that different outlet speeds can be flexibly regulated. Therefore, we have selected four servo motors to control at the same time, so that we can meet the exchange requirements between different data.

Therefore, in the actual work, for the operators, we need to pay attention to the different work needs should be treated separately. We need to choose the appropriate wire drawing machine according to different outlet specifications. Only in this way can we meet the requirements of production quality while ensuring its speed. Otherwise, if the selected equipment does not match, it will cause no. Necessary trouble.

From the above content, we can see that the wire drawing machine equipment can basically meet the needs of different users, but the user should select the corresponding equipment according to his actual situation, so as to ensure the production efficiency meets the requirements. 

When the user operates the wire drawing machine, there are often some troubles. The more common problems are that the host of the device cannot be started and the wire breakage frequently occurs. So, after encountering such a problem, how can we solve it quickly so that the drawing machine equipment can return to normal working condition? Let's take a look at the specific content below and hope to help.

First of all, let's analyze why the wire drawing machine equipment has failed to start. In fact, there are many factors in this situation. The first reason is that the control power switch of the device is not turned ON. At this time, we should turn the control power switch to ON.
The second reason may be due to the problem of disconnection shutdown during the last production process, or the failure to reset in time after the shutdown, then the reset can be solved at this time.

The third reason may be that the emergency stop button of the wire drawing device has not been turned off, and the button should be turned off at this time. The fourth reason is that the inverter cannot be turned on due to tripping. At this time, you can refer to the information displayed on the inverter display board, then turn off the main power supply, wait 30 seconds and then restart.

Another problem that is a headache is the frequent disconnection during the operation of the wire drawing machine. This will cause a lot of waste for us, so we must solve this problem in time. The reason for this problem is that there are many aspects. For example, it may be because the eye mold used is not properly configured, and the eye mold should be reconfigured. 

The company is based on the manufacturing plant---Yantai Haige Machine Tools Co.,Ltd & Yantai Hangjian Refined Special Steel Equipment Co.,Ltd. whose area is more than 20000m² . There are 140 staffs working in the factory. The factory is mainly engaged in producing and selling bar peeling machines(centerless lathes), straightening machines, polishing machines(abrasive belt machines), auxiliary machines and other processing and finishing equipment for steel(bright steel) for more than ten years.