Product descripation:
The coil to coil production line is to remove the surface decarburization layer,crack and other defects through the uncoiler/(pay off), straightener, peeling machine and polishing machine, make the surface from black wire to bright wire.
Technical parameter：
|
Model |
KP25 |
|
|
Input material |
dia(mm) |
Φ8.5~Φ25 |
|
Tensile strength(Mpa) |
≤1000Mpa |
|
|
Surface hardness |
≤HB320 |
|
|
Coil dimension |
ID700mm-900mm,OD1500mm-1600mm, HEIGHT≤1000MM, WEIGHT≤1000kg |
|
|
Dia tolerance |
H11 |
|
|
ovality |
≤diameter tolerance 50% |
|
|
Material grade |
CK45 |
|
|
Finished |
Cutting depth in diameter of peeler |
0.2~1mm |
|
dia(mm)(peeler) |
Φ8~Φ24mm |
|
|
Dia tolerance(peeler) |
≤h10-h11(speed ≥ 7m/min), ≤h9-h10(speed ≤ 7m/min) |
|
|
Surface roughness(peeler) |
≤6.3μm |
|
|
ovality(mm) peeler |
≤0.04 |
|
|
Feed speed(CVT m/min) |
4.0~15.0( it should be lowered down with bigger or smaller diameter,deeper cutting,high strength,high hardness.) . |
|
|
Cutter rotation (CVT)(r/min) |
600~1500 |
|
|
Peeler main motor(kw) |
45 |
|
|
Feed in motor of peeler(kw) |
4 X2 |
|
|
Motor of Uncoiler and straightener (kw) |
26(for your reference) |
|
|
Motor of belt polisher(kw) |
15(for your reference) |
|
|
Clamping device motor (kw) |
1.5(for your reference) |
|
|
Motor of vertical recoiler(kw) |
22kw/30 kw(for your reference) |
|
Remark: about PLC
PLC are made by Siemens. Through touch screen, parameters such as tool-set data, revolution speed of main machine, feeding speed, cutting data.
Work flow of whole line
14 uncoiler(for small dia)+25 Uncoiler+straightener(for bigger dia)→ WXC30S CNC peeler→PM25 double heads belt polisher→hydraulic extracting device→25 vertical recoiler
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