The complete set of equipment is based on the successful experience accumulated by our company in medium-frequency induction heating
for several years, according to your company's process requirements, the characteristics of existing equipment and our company's
preferred set of high performance and price program. The production line consists of: storage+turning+feeding machinery, inclined
roller rotary heating zone machinery, medium frequency induction heating quenching system: 450KW/1.0s+250KW/1.0s, stainless steel
cooling spray device (including filtration), medium frequency induction heating tempering system: 200KW/1.0s+200KW/1.0s,
discharge+turning machinery, two sets of temperature detection system (quenching 1 set, tempering 1 set), intelligent general
control desk, cooling system (internal circulation, external circulation cooling tower), high degree of automation, complete set
of production line controlled by PLC, able to store, copy and print the process parameters.
The line is fed by manual loading, with a loading rack at one end, the workpiece is lifted and placed onto the loading rack to
realize the roller type turning material feeding, the workpiece enters the inductor and the electric furnace starts heating,
continuous discharging while entering the spraying system to start cooling, and then enters the tempering stage for continuous
heating, then the workpiece is transported to the discharging rack and the tempering process of the whole workpiece is completed.
The whole set of assembly line can be operated by two people, which saves time and resources as well as manpower.
Product Description
equipment introduction:
Specification
Tempering process technical requirements.：
NO.
Name
Detail requirements
1
Kinds of heat treatment alloy
alloy structural steel and other steel hot rolled bars:
2
Specification size of billet
2 lines: small line Φ20-50mm; large line 60-180mm
3
Length of billet
L2m-7m
4
Output
2.0T/h(acceptance according to typical material 50mm, 100mm）
5
Deformation after tempering
≤1.5mm/m.
6
Axial hardness difference
≤15HB（except the end 30-50mm）
7
Radial hardness difference
≤10HB
8
hardness
Quenching 52-58HRC Tempering 250-280HBW
9
Quenching medium
Water quenching liquid
10
Accuracy of temperature control
±5℃
11
temperature
quenching temperature: 800-960 ℃;
Tempering temperature 500-680℃;
12
Energy consumption
≤450kw.h/T
NO.
Name
Detail requirements
1
Kinds of heat treatment alloy
alloy structural steel and other steel hot rolled bars:
2
Specification size of billet
2 lines: small line Φ20-50mm; large line 60-180mm
3
Length of billet
L2m-7m
4
Output
2.0T/h(acceptance according to typical material 50mm, 100mm）
5
Deformation after tempering
≤1.5mm/m.
6
Axial hardness difference
≤15HB（except the end 30-50mm）
7
Radial hardness difference
≤10HB
8
hardness
Quenching 52-58HRC Tempering 250-280HBW
9
Quenching medium
Water quenching liquid
10
Accuracy of temperature control
±5℃
11
temperature
quenching temperature: 800-960 ℃;
Tempering temperature 500-680℃;
12
Energy consumption
≤450kw.h/T
Product Display
Hot Tags: hght-50/hght-180 medium frequency induction heating and conditioning equipment, China hght-50/hght-180 medium frequency induction heating and conditioning equipment manufacturers, Bearing Steel Bar Peeling Machine, Metal Bar Peeler, Bright Bar Peeler, Carbon Steel Bar Peeling Machine, Copper Bar Peeling, Auto Parts Peeler
