China Famous JY160AY 2 Roll Bar Straightening Machine

China Famous JY160AY 2 Roll Bar Straightening Machine

Series JY straightening machine is mainly used forprecision straightening for the metal bar after peelingor granding and pre-straightening for the metal bar. The machine adopted special curve between upper concave and the lower convex two straightening rolls to realize calendering and straightening at the same time,which greatly improved the working efficiency. Series JY two-rolls Straightening Machine consists of two-beams and four-columns structure,prestressed structure and frame structure.
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Main Technical Parameters

Model

JY160AY

Input material

Straightening range(mm)(non-drawing material)

Tensile strength σb≤450(Mpa)

Φ50≤d≤Φ150(L   ≥3000)

Tensile strength σb≤1700(Mpa)

Φ50≤d≤Φ140(L   ≥3000)

Material length(mm)

3000-7000

Surface hardness

≤HB380±10

straightness(mm/m)

Bright bar:≤3black bar:≤4

Diameter tolerance(mm)

Bright bar:≤IT10    black bar:≤0.6mm

roundness(mm)

Bright bar:≤0.04black   bar:≤0.5

Surface roughness(Ra)

Bright bar≤6.3mm; black bar:≤12.5mm

Output product

straightness(mm/m)

Bright bar:≤0.50;black bar:≤1.5(measured by platform feeler gauge)

Diameter   tolerance

Bright bar≤IT10; black bar:better that billet

Surface roughness(Ra)

Bright bar≤0.8μm     black bar:better than billet

Nos. Of rollers

2

Diameter of roller(mm)(for reference)

Φ550

Feeding rate(stepless speed change)

2~10(m/min)

Main motor power(kW)(reference)

160*2

Lifting motor power(kW)

7.5

External dimension(m)(reference)

Main machine:1263*4656*4625

 

weight(t)(reference)

Main machine 71t

Total capacity(kW)(reference)

340

Compressed air source(user prepare)

0.5~0.8MPa、1.8m3/min、with two stage oil and water separator

 

Introduction

Characteristics

1,fast feeding and straightening speed,which can reach 10-30m/min.

2,with special carves ,it can straighten and calender materials at the same time.

3,high precision.straightness can be 0.15-0.4mm/m,surface roughness Ra≤0.8μm.

The most vital part of a straightener is the twostraightening rollers, which designed by our qualified engineers.The up roller is concaveand the lower one is convex,which formed a special curve to press strongly onto thematerials to realize straightening,as well as straightening.

Characters: 

♦Optimum straightening effect, even with high strength materials
♦Straightener roll from alloyed and hardened chrome steel

♦Two-roll principle with concave upper roller and convex bottom roller to ensure that the ends are straightened

♦Lateral guidance of the bar to be straightened between the straightener rolls by special guide ledges

♦Long striaghtening roller life due to coolant lubrication

 

Our service:

1. Free quality guarantee period for 12 months, except for wearing parts.

 2. Free provide long-term technical support

 3. Free train buyer’s operator in seller’s factory

 4. Fast response service within 24 hours

 5.Our engineers can offer overseas service, including guiding installation, commissioning, training, etc, if our customer needs.

 

Packaging and shipping

we have much experience in exporting transportation packaging.

Taking multi protection measures:

The first layer

wrapping with foam film and stretch film for the special components, in order to avoid moisture.

Second layer

inside of plywood box, adopting small square plywood block and strapping belt to fix.

Third layer

the machine itself has screw fixing holes, so it can be tightly fixed on the bottom of the plywood box through screw and nut.

Fourth layer

in a container, by compact layout, reducing the gap between boxes to avoid shaking. At the same time, reinforcing between the bottom of the container and plywood boxes once again, furthermore using hanging steel wire protection.



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