According to the market needs, our company through continuous technical innovation, the company has developed an independent intellectual property right of automatic chip drying machine, high efficiency and low energy consumption vertical chip crushing machine,full automatic horizontal hydraulic block compressing machine, chip box lifting pouring machine and magnetic selection, wind separation, vibration sieve and other related equipment related to the chip processing.
Relying on the international advanced technmbined with the actual domestic production, we have successfully provided users with an objective number of intelligent chip processing systems, and exported to Russia, Malaysia, Taiwan, Sweden and other countries and regions, the provided products are at the market leading level.Become a leading equipment manufacturer and system supplier in the field of chip processing.
Design parameter requirements
Chip material: steel: 20CrMnTi, 20MnCr5,30MnVS6
Processing method: lathe, milling machine, processing center and other mechanical processing
Chip form: rolling chip, fine chip
Processing type: wet processing
Crushing granularity: about 3-5 cm;
Water content after drying: <5% (According to the quality ratio)
Safety protection: the pit is equipped with a safety barrier, the equipment has a complete safety protection device, the safety protection device opens, the equipment will automatically shutdown and alarm.
Technical proposal description
Main problems: mechanical processing produces a large number of steel chips. After processing, these steel chips expand and loose, occupying a lot of storage space, storage and recycle of these steel chips are not only dangerous but also cause dirty and messy production environment. The waste chips produced by wet processing contain cutting fluid, which cause pollution to the environment.In order to solve the above problems, these steel chips need to be crushed so as to reduce the volume, dehydration drying, and change the fine chips into block.The steel chips are poured into the crushing machine in the pit with a trolley for crushing, and the crushed steel chips are sent to the centrifugal dryer for dewatering by a conveyor, and the "dry chips" after dewatering are sent to the block pressing machine for block processing by the chip discharging machine.The liquid is poured into the recycling bucket and the pressed block is delivered to the customer material box.Technical contents: guardrail, vertical crushing machine in the pit, crushed chip conveyor , cutting fluid collection box, hydraulic discharge dryer,the chip discharging machine for dried chip, metal block pressing machine, molding block material box, electricalcontrol device.
Project solutions program:
In view of the above problems, we have developed the following solutions:
Equipment required: a set of safety guardrail, a vertical crushing machine, a crushed chip conveyor, a cutting fluid collection box, a hydraulic discharging dryer, a chip conveyor for dried chip, a metal blockpressing machine, molding block material box, an electrical control device.
Details of the process equipment
Crushing machine:
Using manual trolley to pour the chip into the crushing machine which locates in the pit, safety guardrail installed around the pit, leaving a safety door.The crushing machine is used to break clumps of chips into fine chips available for drying disposal and the metal chips will be crushed by a vertical crushing machine.The vertical crushing machine will be configured with:
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Crushing bucket,octangle funnel, lining with wear-resistant plate Chip blocker cover carbon steel welding Machine body Speed reduction box Material position sensor |
1 set 1 set 1 set 1 set |
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